Thursday, May 5, 2016

Process Flow Chart for Garments Sewing Department

Sewing:

Sewing is an important department in garments manufacturing industry. All the parts of a garment are joined here by making stitch with the help of needle and thread. Where, sewing process flow chart helps to make a complete garment easily. By maintaining sewing process flow chart, an order can be completed in timely.
Garments Sewing Department
Garments Sewing Department

Process Flow Chart for Garments Sewing Department:

Product analysis

Set up target for production

Set up machine layout on the basis of target

Set up operator layout on the basis of target

QC check of product

Line balancing

Line setup

Distribution all the processes

Cutting parts received section

Cutting parts distribution to the operator and helper

Complete parts making individually

Online QC check

Online quality audit

Counting output and checking with the target

Final quality check (for each Garment)
All the process sequence of garments sewing department are discussed in the below:
S/L
Process
Job
01
Product analysis
In which way, a product have to sew, it’s decided here.
02
Set up target for production
Have to set a target for production on the basis of shipping schedule.
03
Set up machine layout
on the basis of target
Have to prepare machine setup layout on the basis of daily target quantity.
04
Set up operator layout on the basis of target
Prepare operator layout setup on the basis of machine quantity.
05
QC check of product
Each garment must have to fulfill its right quality. So, product checking must be needed by QC.
06
Line balancing
Line balancing is a tool used for production line to capacitate the flow line of production.
07
Line setup
Line setup must be needed to achieve healthy production.
08
Distribution all the processes
All the processes of sewing must be distributed to the right person to avoid the damage of garments.
09
Cutting parts received
section
A section, which received the cutting parts from the cutting department.
10
Cutting parts distribution to the operator and helper
All the cutting parts should be distributed to the operator and helper after receiving those from cutting department.
11
Complete parts making
individually
By joining all the parts, a complete garment has to make here individually.
12
Online QC check
During running of garments sewing, online QC check must be needed to make fault free garments.
13
Online quality audit
An online quality audit must be needed here to show the buyer actual fault free product making
process.
14
Counting output and checking with the target
Comparing with target quantity, all the output garments should be counted here to make sure
achieving the target quantity.
15
Final quality check
(for each Garment)
In this section, all the output garments are checked finally by maintaining one by one method to provide fault free garments into the finishing department.

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