Sewing:
Sewing is an important department in garments manufacturing industry. All the parts of a garment are joined here by making stitch with the help of needle and thread. Where, sewing process flow chart helps to make a complete garment easily. By maintaining sewing process flow chart, an order can be completed in timely.
Process Flow Chart for Garments Sewing Department:
Product analysis
↓
Set up target for production
↓
Set up machine layout on the basis of target
↓
Set up operator layout on the basis of target
↓
QC check of product
↓
Line balancing
↓
Line setup
↓
Distribution all the processes
↓
Cutting parts received section
↓
Cutting parts distribution to the operator and helper
↓
Complete parts making individually
↓
Online QC check
↓
Online quality audit
↓
Counting output and checking with the target
↓
Final quality check (for each Garment)
↓
Set up target for production
↓
Set up machine layout on the basis of target
↓
Set up operator layout on the basis of target
↓
QC check of product
↓
Line balancing
↓
Line setup
↓
Distribution all the processes
↓
Cutting parts received section
↓
Cutting parts distribution to the operator and helper
↓
Complete parts making individually
↓
Online QC check
↓
Online quality audit
↓
Counting output and checking with the target
↓
Final quality check (for each Garment)
All the process sequence of garments sewing department are discussed in the below:
S/L
|
Process
|
Job
|
01
|
Product analysis
|
In which way, a product have to sew, it’s decided here.
|
02
|
Set up target for production
|
Have to set a target for production on the basis of shipping schedule.
|
03
|
Set up machine layout
on the basis of target |
Have to prepare machine setup layout on the basis of daily target quantity.
|
04
|
Set up operator layout on the basis of target
|
Prepare operator layout setup on the basis of machine quantity.
|
05
|
QC check of product
|
Each garment must have to fulfill its right quality. So, product checking must be needed by QC.
|
06
|
Line balancing
|
Line balancing is a tool used for production line to capacitate the flow line of production.
|
07
|
Line setup
|
Line setup must be needed to achieve healthy production.
|
08
|
Distribution all the processes
|
All the processes of sewing must be distributed to the right person to avoid the damage of garments.
|
09
|
Cutting parts received
section |
A section, which received the cutting parts from the cutting department.
|
10
|
Cutting parts distribution to the operator and helper
|
All the cutting parts should be distributed to the operator and helper after receiving those from cutting department.
|
11
|
Complete parts making
individually |
By joining all the parts, a complete garment has to make here individually.
|
12
|
Online QC check
|
During running of garments sewing, online QC check must be needed to make fault free garments.
|
13
|
Online quality audit
|
An online quality audit must be needed here to show the buyer actual fault free product making
process. |
14
|
Counting output and checking with the target
|
Comparing with target quantity, all the output garments should be counted here to make sure
achieving the target quantity. |
15
|
Final quality check
(for each Garment) |
In this section, all the output garments are checked finally by maintaining one by one method to provide fault free garments into the finishing department.
|
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