Saturday, May 7, 2016
How to Set Up Machine Layout for Polo Shirt in Apparel Industry?
Introduction:
Accurate machine set-up is an important key factor for achieving required garments production. In other words, accurate machine set-up is directly proportional to possibility of achieving target amount of production. As its importance inreadymade garments sector, today I will present here a sewing sequence of knitted polo shirt, which is widely used ingarments manufacturing industry.
Sewing Sequences of Polo Shirt Applied in Garments Industry:
SL No.
|
Operation
|
Machine
|
Man Power
|
01
|
Placket rolling
|
1 P/M
|
Opr-1, Hlp-1
|
02
|
Moon
|
1 P/M
|
Opr-1
|
03
|
Moon top stitch
|
1 F/L
|
Opr-1, Hlp-1
|
04
|
Neck closing
|
1 P/M
|
Opr-1
|
05
|
Placket matching with front
|
Table
|
Hlp-2
|
06
|
Placket attaching with front
|
1 P/M (Auto)
|
Opr-1
|
07
|
Placket top stitch
|
1 P/M
|
Opr-1, Hlp-1
|
08
|
Placket tuck
|
1 P/M
|
Opr-1, Hlp-1
|
09
|
Matching (Front & Back Part)
|
Table
|
Opr-1, Hlp-1
|
10
|
Shoulder joint with shoulder tap
|
1 O/L
|
Opr-1, Hlp-1
|
11
|
Shoulder top stitch
|
1 F/L
|
Opr-1, Hlp-1
|
12
|
Collar cut without thread
|
1 O/L
|
Opr-1, Hlp-1
|
13
|
Collar tuck with placket
|
1 P/M
|
Opr-1, Hlp-1
|
14
|
Collar joint with body
|
1 O/L
|
Opr-1, Hlp-1
|
15
|
Neck piping
|
1 F/L
|
Opr-1, Hlp-1
|
16
|
Main label joint
|
1 P/M
|
Opr-1, Hlp-1
|
17
|
Sleeve hem joint with sleeve
|
1 O/L
|
Opr-1, Hlp-1
|
18
|
Collar back top stitch
|
2 F/L
|
Opr-2, Hlp-2
|
19
|
Cutting & Matching
|
Table
|
Hlp-2
|
20
|
Sleeve joint
|
2 O/L
|
Opr-2, Hlp-2
|
21
|
Placket kasa mara
|
1 P/M
|
Opr-1
|
22
|
Placket 1/16 top stitch
|
1 P/M (Auto)
|
Opr-1
|
23
|
Placket tuck
|
1 P/M
|
Opr-1, Hlp-1
|
24
|
Care label joint
|
1 P/M
|
Opr-1
|
25
|
Placket box top stitch
|
2 P/M
|
Opr-2, Hlp-1
|
26
|
Inspection all back process
|
Table
|
Opr-1
|
27
|
Bottom Hem
|
1 F/L
|
Opr-1, Hlp-1
|
28
|
Side seam
|
2 O/L
|
Opr-2, Hlp-2
|
29
|
Side band twill tape
|
1 P/M
|
Opr-1, Hlp-1
|
30
|
Side band tuck
|
1 P/M
|
Opr-1
|
31
|
Side band top stitch
|
2 P/M
|
Opr-2, Hlp-2
|
32
|
Sleeve inside tuck
|
1 P/M
|
Opr-1, Hlp-1
|
33
|
Sleeve outside top stitch
|
1 P/M
|
Opr-1, Hlp-1
|
34
|
Side band tuck
|
1 P/M
|
Opr-1, Hlp-1
|
35
|
Button hole
|
1 B/H
|
Opr-1
|
36
|
Button positioning
|
Table
|
Opr-1
|
37
|
Button attaching
|
1 B/A
|
Opr-1
|
Symbol
|
Name
|
Man power quantity
|
P/M
|
Plain machine
|
18
|
F/L
|
Flat lock machine
|
06
|
P/M (Auto)
|
Auto plain machine
|
03
|
O/L
|
Over lock machine
|
08
|
B/H
|
Button hole machine
|
01
|
B/A
|
Button attaching machine
|
01
|
Opr
|
Operator
|
40
|
Hlp
|
Helper
|
33
|
Total machine- 37
|
Total man power- 73
|
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