Saturday, May 7, 2016

How do calculate Yards to kgs (Knit fabric)


Fabric length  - 3.3611 yards ( 121 ")
Fabric Width - 45 "
Fabric Gsm - 140

Rules:

= Fabric length X Fabric width X GSM / 1550 / 1000

= 121" X 45" X 140 /1550 / 1000

= 762300 /1550 /1000

= 0.49180645161 kgs (weight of the followings fabric)


How to Set Up Machine Layout for Polo Shirt in Apparel Industry?

Introduction:

Accurate machine set-up is an important key factor for achieving required garments production. In other words, accurate machine set-up is directly proportional to possibility of achieving target amount of production. As its importance inreadymade garments sector, today I will present here a sewing sequence of knitted polo shirt, which is widely used ingarments manufacturing industry.
Machine Layout for Polo Shirt in Apparel Industry?
Machine Layout in Apparel Industry

Sewing Sequences of Polo Shirt Applied in Garments Industry:

SL No.
Operation
Machine
Man Power
01
Placket rolling
1 P/M
Opr-1, Hlp-1
02
Moon
1 P/M
Opr-1
03
Moon top stitch
1 F/L
Opr-1, Hlp-1
04
Neck closing
1 P/M
Opr-1
05
Placket matching with front
Table
Hlp-2
06
Placket attaching with front
1 P/M (Auto)
Opr-1
07
Placket top stitch
1 P/M
Opr-1, Hlp-1
08
Placket tuck
1 P/M
Opr-1, Hlp-1
09
Matching (Front & Back Part)
Table
Opr-1, Hlp-1
10
Shoulder joint with shoulder tap
1 O/L
Opr-1, Hlp-1
11
Shoulder top stitch
1 F/L
Opr-1, Hlp-1
12
Collar cut without thread
1 O/L
Opr-1, Hlp-1
13
Collar tuck with placket
1 P/M
Opr-1, Hlp-1
14
Collar joint with body
1 O/L
Opr-1, Hlp-1
15
Neck piping
1 F/L
Opr-1, Hlp-1
16
Main label joint
1 P/M
Opr-1, Hlp-1
17
Sleeve hem joint with sleeve
1 O/L
Opr-1, Hlp-1
18
Collar back top stitch
2 F/L
Opr-2, Hlp-2
19
Cutting & Matching
Table
Hlp-2
20
Sleeve joint
2 O/L
Opr-2, Hlp-2
21
Placket kasa mara
1 P/M
Opr-1
22
Placket 1/16 top stitch
1 P/M (Auto)
Opr-1
23
Placket tuck
1 P/M
Opr-1, Hlp-1
24
Care label joint
1 P/M
Opr-1
25
Placket box top stitch
2 P/M
Opr-2, Hlp-1
26
Inspection all back process
Table
Opr-1
27
Bottom Hem
1 F/L
Opr-1, Hlp-1
28
Side seam
2 O/L
Opr-2, Hlp-2
29
Side band twill tape
1 P/M
Opr-1, Hlp-1
30
Side band tuck
1 P/M
Opr-1
31
Side band top stitch
2 P/M
Opr-2, Hlp-2
32
Sleeve inside tuck
1 P/M
Opr-1, Hlp-1
33
Sleeve outside top stitch
1 P/M
Opr-1, Hlp-1
34
Side band tuck
1 P/M
Opr-1, Hlp-1
35
Button hole
1 B/H
Opr-1
36
Button positioning
Table
Opr-1
37
Button attaching
1 B/A
Opr-1
Symbol
Name
Man power quantity
P/M
Plain machine
18
F/L
Flat lock machine
06
P/M (Auto)
Auto plain machine
03
O/L
Over lock machine
08
B/H
Button hole machine
01
B/A
Button attaching machine
01
Opr
Operator
40
Hlp
Helper
33
Total machine- 37
Total man power- 73